Automotive Environmental Technology

Carbon Clean UK: Revolutionising DPF Cleaning for Associated British Ports (ABP)

At Carbon Clean UK, we pride ourselves on providing the best-in-class carbon and DPF (Diesel Particulate Filter) cleaning machines. Today, we are excited to share the news that we are now an approved supplier to Associated British Ports (ABP), the UK’s largest ports group. This partnership marks a significant step forward in ABP’s efforts to improve efficiency, reduce operational costs, and take control of their maintenance processes.

Who Are Associated British Ports (ABP)?

Associated British Ports (ABP) is a leading player in the UK’s transport infrastructure, operating 21 ports across the country. ABP handles a wide range of industries, including container shipping, bulk cargo, and logistics, making it an essential part of the nation’s economic engine. With a reputation for delivering world-class services, ABP’s operations span from the bustling Port of Southampton to key locations like Hull, Immingham, and more.

For ABP, maintaining their fleet of vessels in optimal working condition is a crucial part of ensuring smooth operations and delivering the high standards their customers rely on. This means that proper maintenance and upkeep of engines and exhaust systems, including Diesel Particulate Filters (DPFs), are essential.

The Challenge: External DPF Cleaning and the High Costs

Traditionally, ABP had relied on external service providers for DPF cleaning across their fleet. These filters are critical for meeting emission standards and maintaining engine efficiency, but they can become clogged with carbon over time. To ensure their ships continued to meet environmental regulations and perform optimally, ABP would regularly send their DPFs out for cleaning.

However, this process came with its own set of challenges. On average, each external DPF cleaning cost ABP around £600 per clean—a significant expense when multiplied across the fleet. Not only did this create recurring costs, but it also meant they had to deal with the delays and logistics of shipping their DPFs to third-party providers. This system, while effective in the short term, was far from ideal. In some cases ABP were even paying out for DPF replacements for their Reach Stackers, which due to the size and type of filter were costing them around a significant £7K per replacement.

The Solution: In-House DPF Cleaning with Carbon Clean UK’s DCS-20

With rising costs and the inconvenience of outsourcing their DPF cleaning, ABP decided it was time for a change. They realised that bringing this process in-house could not only save money but also give them greater control over the maintenance of their fleet. That’s where Carbon Clean UK came in.

After careful consideration, ABP chose our DCS-20 Commercial DPF Cleaning Machine as the solution to their challenges. The DCS-20 is a flagship product, designed specifically for high-volume cleaning of DPFs, making it ideal for businesses like ABP with large fleets. The machine uses advanced cleaning technology that is both environmentally friendly and highly effective, ensuring that DPFs are cleaned to a high standard, restoring their performance and extending their lifespan. It is only from the high power of our DCS-20 that you can effectively clean these types of commercial DPF’s efficiently as we proved to ABP when we carried out a demonstration on one of their ‘cleaned DPF’s’ that had came back from their local DPF Cleaning Centre. Only to find that the DPF was still full of soot and ash which perfectly demonstrated how other technology on the market does not have the same capabilities of our flagship DPF Cleaner.

The Benefits of Bringing DPF Cleaning In-House

By investing in the DCS-20, ABP is reaping numerous benefits:

1. Cost Savings: At £600 per external clean, the costs were adding up quickly. By cleaning DPFs in-house, ABP can significantly reduce these expenses, saving money on every cleaning cycle.
2. Increased Control: With the DCS-20 in-house, ABP can clean DPFs at their convenience, reducing dependency on external service providers and eliminating the wait times involved in sending filters out for cleaning.
3. Improved Efficiency: The DCS-20 is not only efficient in terms of performance but also easy to use, meaning ABP’s maintenance team can clean DPFs quickly and effectively, reducing downtime and improving the overall operational efficiency of their fleet.
4. Environmental Benefits: Our cleaning technology is designed to be environmentally friendly, ensuring that ABP can maintain regulatory compliance while keeping their carbon footprint in check.
5. Long-Term Value: By using the DCS-20 to clean DPFs in-house, ABP can prolong the lifespan of their filters, reducing the frequency of replacements and keeping their fleet in top shape for longer.

A Partnership Built on Innovation and Efficiency

This collaboration between Carbon Clean UK and Associated British Ports is a perfect example of how embracing innovative solutions can lead to both immediate and long-term benefits. Through the adoption of our cutting-edge DCS-20 cleaning technology, ABP is now able to streamline its maintenance processes, cut costs, and ensure that its fleet continues to operate at its best.

At Carbon Clean UK, we are proud to support ABP in this next chapter of their journey towards greater efficiency. We look forward to continuing our partnership and helping them maintain their high standards while achieving significant savings.

If you’re interested in learning more about how Carbon Clean UK’s products can help optimise your operations, or are interested in finding out whether your DPF’s have really been cleaned, feel free to get in touch with us today > Call 0203 507 0175 or email sales@carbon-clean.co.uk